Extruding and Forming Machine Setters, Operators, and Tenders, Synthetic and Glass Fibers

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Extruding and Forming Machine Setters, Operators, and Tenders, Synthetic and Glass Fibers

Careers / Extruding and Forming Machine Setters, Operators, and Tenders, Synthetic and Glass Fibers

Summary Description


	Set up, operate, or tend machines that extrude and form continuous filaments from synthetic materials, such as liquid polymer, rayon, and fiberglass.

Sample Job Titles

1.	Beamer Operator

2.	Beaming Machine Operator

3.	Blown Film Extrusion Operator

4.	Box Spinner

5.	Control Room Operator

6.	Drawbench Operator

7.	Extruder Operator

8.	Extrusion Line Operator

9.	Extrusion Operator

10.	Extrusion Process Operator

11.	Fiber Machine Tender

12.	Fiberglass Dowel Drawing Operator

13.	Hot End Operator

14.	Line Technician

15.	Machine Operator

16.	Manufacturing Assistant

17.	Manufacturing Associate

18.	Manufacturing Operator

19.	Pelletizer Operator

20.	Process Operator

21.	Process Technician

22.	Processor

23.	Second Floor Operator

24.	Spindraw Operator

25.	Spinner

26.	Spinning Bath Patroller

27.	Spinning Bath Person

28.	Synthetic Filament Extruder

29.	Synthetic Filament Spinner

30.	Synthetic Staple Extruder

31.	Test Skein Winder

Job Tasks

	Pass sliver strands through openings in floors to workers on floors below who wind slivers onto tubes.

	Set up, operate, or tend machines that extrude and form filaments from synthetic materials such as rayon, fiberglass, or liquid polymers. Operate metal or plastic forming equipment.

	Remove excess, entangled, or completed filaments from machines, using hand tools. Clean production equipment.

	Load materials into extruding and forming machines, using hand tools, and adjust feed mechanisms to set feed rates. Load materials into production equipment. Adjust equipment controls to regulate flow of production materials or products.

	Start metering pumps and observe operation of machines and equipment to ensure continuous flow of filaments extruded through spinnerettes and to detect processing defects. Watch operating equipment to detect malfunctions. Operate pumping systems or equipment.

	Move controls to activate and adjust extruding and forming machines. Operate metal or plastic forming equipment.

	Record details of machine malfunctions. Record operational or production data.

	Notify other workers of defects, and direct them to adjust extruding and forming machines. Notify others of equipment repair or maintenance needs. Signal others to coordinate work activities.

	Press buttons to stop machines when processes are complete or when malfunctions are detected. Operate metal or plastic forming equipment.

	Observe flow of finish across finish rollers, and turn valves to adjust flow to specifications. Adjust equipment controls to regulate flow of production materials or products.

	Observe machine operations, control boards, and gauges to detect malfunctions such as clogged bushings and defective binder applicators. Monitor equipment operation to ensure proper functioning.

	Turn petcocks to adjust the flow of binding fluid to sleeves. Adjust equipment controls to regulate flow of water, cleaning solutions, or other liquids.

	Open cabinet doors to cut multifilament threadlines away from guides, using scissors. Cut industrial materials in preparation for fabrication or processing.

	Press metering-pump buttons and turn valves to stop flow of polymers. Adjust equipment controls to regulate flow of production materials or products.

	Turn rheostats to obtain specified temperatures in electric furnaces where glass is melted. Adjust temperature controls of ovens or other heating equipment.

	Record operational data on tags, and attach tags to machines. Mark products, workpieces, or equipment with identifying information. Record operational or production data.

	Lower pans inside cabinets to catch molten filaments until flow of polymer through packs has stopped. Position containers to receive materials or workpieces.

	Pull extruded fiberglass filaments over sleeves where binding solution is applied, and into grooves of graphite shoes that bind filaments into single strands of sliver. Remove products or workpieces from production equipment.

	Wipe finish rollers with cloths and wash finish trays with water when necessary. Clean production equipment.

	Remove polymer deposits from spinnerettes and equipment, using silicone spray, brass chisels, and bronze-wool pads. Clean production equipment.

	Clean and maintain extruding and forming machines, using hand tools. Clean production equipment. Maintain production or processing equipment.

Work Activities

Importance	Work Activity

Performing General Physical Activities — Performing physical activities that require considerable use of your arms and legs and moving your whole body, such as climbing, lifting, balancing, walking, stooping, and handling of materials.

Communicating with Supervisors, Peers, or Subordinates — Providing information to supervisors, co-workers, and subordinates by telephone, in written form, e-mail, or in person.

Controlling Machines and Processes — Using either control mechanisms or direct physical activity to operate machines or processes (not including computers or vehicles).

Handling and Moving Objects — Using hands and arms in handling, installing, positioning, and moving materials, and manipulating things.

Inspecting Equipment, Structures, or Material — Inspecting equipment, structures, or materials to identify the cause of errors or other problems or defects.

Monitor Processes, Materials, or Surroundings — Monitoring and reviewing information from materials, events, or the environment, to detect or assess problems.

Making Decisions and Solving Problems — Analyzing information and evaluating results to choose the best solution and solve problems.

Judging the Qualities of Things, Services, or People — Assessing the value, importance, or quality of things or people.

Repairing and Maintaining Mechanical Equipment — Servicing, repairing, adjusting, and testing machines, devices, moving parts, and equipment that operate primarily on the basis of mechanical (not electronic) principles.

Identifying Objects, Actions, and Events — Identifying information by categorizing, estimating, recognizing differences or similarities, and detecting changes in circumstances or events.

Evaluating Information to Determine Compliance with Standards — Using relevant information and individual judgment to determine whether events or processes comply with laws, regulations, or standards.

Operating Vehicles, Mechanized Devices, or Equipment — Running, maneuvering, navigating, or driving vehicles or mechanized equipment, such as forklifts, passenger vehicles, aircraft, or water craft.

Getting Information — Observing, receiving, and otherwise obtaining information from all relevant sources.

Estimating the Quantifiable Characteristics of Products, Events, or Information — Estimating sizes, distances, and quantities; or determining time, costs, resources, or materials needed to perform a work activity.

Guiding, Directing, and Motivating Subordinates — Providing guidance and direction to subordinates, including setting performance standards and monitoring performance.

Processing Information — Compiling, coding, categorizing, calculating, tabulating, auditing, or verifying information or data.

Repairing and Maintaining Electronic Equipment — Servicing, repairing, calibrating, regulating, fine-tuning, or testing machines, devices, and equipment that operate primarily on the basis of electrical or electronic (not mechanical) principles.

Training and Teaching Others — Identifying the educational needs of others, developing formal educational or training programs or classes, and teaching or instructing others.

Developing and Building Teams — Encouraging and building mutual trust, respect, and cooperation among team members.

Analyzing Data or Information — Identifying the underlying principles, reasons, or facts of information by breaking down information or data into separate parts.

Assisting and Caring for Others — Providing personal assistance, medical attention, emotional support, or other personal care to others such as coworkers, customers, or patients.

Organizing, Planning, and Prioritizing Work — Developing specific goals and plans to prioritize, organize, and accomplish your work.

Establishing and Maintaining Interpersonal Relationships — Developing constructive and cooperative working relationships with others, and maintaining them over time.

Updating and Using Relevant Knowledge — Keeping up-to-date technically and applying new knowledge to your job.

Documenting/Recording Information — Entering, transcribing, recording, storing, or maintaining information in written or electronic/magnetic form.

Coordinating the Work and Activities of Others — Getting members of a group to work together to accomplish tasks.

Interpreting the Meaning of Information for Others — Translating or explaining what information means and how it can be used.

Performing Administrative Activities — Performing day-to-day administrative tasks such as maintaining information files and processing paperwork.

Coaching and Developing Others — Identifying the developmental needs of others and coaching, mentoring, or otherwise helping others to improve their knowledge or skills.

Scheduling Work and Activities — Scheduling events, programs, and activities, as well as the work of others.

Staffing Organizational Units — Recruiting, interviewing, selecting, hiring, and promoting employees in an organization.

Interacting With Computers — Using computers and computer systems (including hardware and software) to program, write software, set up functions, enter data, or process information.

Resolving Conflicts and Negotiating with Others — Handling complaints, settling disputes, and resolving grievances and conflicts, or otherwise negotiating with others.

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